Agitated Thin FIlm Dryer

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MOQ : 1 Unit

Agitated Thin FIlm Dryer Specification

Heat Source
Steam, Hot Oil, or Electric

Power
15-50 kW (depending on capacity/model)

Power Consumption
Varies between 15-50 kW

Fuel Type
Electricity, Natural Gas, or Oil (as per heat source)

Material
SS304 / SS316 / Duplex Steel / Alloy (as per process requirement)

Voltage
415 V, 3 Phase, 50 Hz

Temperature
up to 350C

Technology
Agitated Thin Film Drying

Dimension (L*W*H)
Customized as per client requirement

Rotor Type
Fixed or hinged blade rotor

Capacity
From 1 kg/hr to 2,000 kg/hr depending on application

Surface Area
Customizable (typically 0.2 to 16 m2)

Corrosion Resistance
High resistance due to material selection

Feed System
Continuous or batch type

Vapor Outlet
Provided for solvent or moisture removal

Installation Type
Horizontal or Vertical mount

Design Standards
ASME / cGMP / CE (as per requirement)

Agitator Speed
Variable. Typically 50-500 RPM

Control System
PLC/SCADA-based automatic control (optional)

Drive System
Heavy-duty geared motor with mechanical seal

Safety Features
Over-temperature protection, emergency stop, pressure relief valves

Product Discharge
Bottom discharge with airlock or screw arrangement

Cleaning Method
CIP (Clean in Place) provision

Applications
Used for drying heat-sensitive, viscous, or paste-like products

Agitated Thin FIlm Dryer Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
12 Months

About Agitated Thin FIlm Dryer

The Thin Film Dryer is a highly efficient industrial solution designed to handle drying operations with precision and reliability. Crafted from premium stainless steel, it ensures durability, resistance to corrosion, and long-lasting performance. The standard-sized dryer boasts a sleek steel appearance, making it suitable for various industrial environments. Equipped with advanced engineering, it optimizes drying processes while maintaining product integrity. The device comes with a warranty, ensuring peace of mind for users. Its thin-film design enables efficient heat transfer and evaporation, ideal for processing heat-sensitive materials. Perfect for industrial applications, this dryer is supplied, manufactured, and exported with meticulous attention to quality, making it a trusted choice for demanding operational needs.

Tailored Performance for Sensitive Materials

Designed to gently dry demanding products that are heat-sensitive, highly viscous, or paste-like, the Agitated Thin Film Dryer ensures effective processing without compromising quality. Its fixed or hinged rotors, variable speed operation (typically 50-500 RPM), and precise temperature control (up to 350C) make it extraordinarily adaptable to various needs.

Cutting-Edge Automation and Versatility

With optional PLC/SCADA-based controls and a range of installation options (horizontal or vertical), the ATFD integrates seamlessly into new or existing facilities. Whether continuous or batch processing, it accepts a broad range of feed conditions and delivers consistent, automated performance with minimized manual intervention.

Hygienic, Durable, and Secure Design

Constructed from high-grade stainless steel (SS304, SS316, Duplex, or Alloy), the ATFD offers exceptional corrosion resistance and longevity. It includes CIP cleaning provisions, over-temperature safeguards, emergency stops, and pressure relief-ensuring safe, sanitary, and efficient operation for every application.

FAQ's of Agitated Thin FIlm Dryer:

Q: How does the Agitated Thin Film Dryer efficiently dry heat-sensitive and viscous products?

A: The Agitated Thin Film Dryer creates a thin film of material on a heated surface using a rotating agitator (fixed or hinged blades). This maximizes heat transfer and rapid moisture or solvent removal while preventing product overheating, making it ideal for heat-sensitive, viscous, or paste-like substances.

Q: What are the typical applications of the ATFD in industrial settings?

A: ATFDs are widely used in industries such as pharmaceuticals, chemicals, food processing, and waste management. They reliably dry products that require gentle handling due to sensitivity to temperature or challenging consistencies, such as slurries, pastes, and viscous liquids.

Q: When should a continuous feed system be chosen over batch operation?

A: A continuous feed system is ideal for large-scale, uninterrupted production where consistent product quality and process efficiency are critical. Batch operation suits smaller-scale or specialty production requiring frequent changeovers or flexible recipe adjustments.

Q: Where can the ATFD be installed in a facility, and what installation types are available?

A: The ATFD offers flexible mounting options, supporting both horizontal and vertical installations. This adaptability allows integration into diverse plant layouts, accommodating space availability and process requirements.

Q: What is the process for cleaning and maintaining the ATFD?

A: The ATFD features a Clean-in-Place (CIP) system, enabling automated, thorough cleaning of internal surfaces without disassembly. Routine maintenance includes checking seals, inspecting rotors, and ensuring all safety devices are functional to maintain optimal performance.

Q: How does the ATFD provide operational safety during drying processes?

A: The unit incorporates multiple safety features such as over-temperature protection, emergency stop buttons, and pressure relief valves. These systems help safeguard operators and equipment by preventing hazardous conditions and allowing swift response to process anomalies.

Q: What are the benefits of selecting a customizable ATFD design?

A: Customizing surface area, material selection, and installation type ensures that the ATFD precisely fits process needs, enhances operational efficiency, extends equipment lifespan, and maintains stringent quality standards in line with ASME, cGMP, or CE requirements.

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