About HYVAP - Evaporator for Pharma and Food
HYVAP - Perfect processing of heat-sensitive products
The pharmaceutical, food and cosmetics industries show an increasing demand for the continuous concentration of heat-sensitive, viscous and fouling products. Such products are advantageously processed in the SMS HYVAP evaporator.
The HYVAP is a horizontal thin film evaporator. The design especially considers the easy access to the interior and the controlled and reliable CIP cleaning. Advantages are as follows:
- Cantilever rotor design
- Comfortable rotor extraction
- No bearing in product space
- Mechanical seal in hygienic design
- Electro-polished surfaces
- Sight glasses for inspection during operation.
Most of SMS customers prefer to purchase a complete skid mounted HYVAP module. Such skids are suitable for the following applications:
- Processing of cannabis oil for pharmaceutical products
- Evaporation of solvents from albumin solutions
- Concentration of plant extracts for pharmaceutical applications
- Solvent evaporation from polypeptide extract
- Removal of chloroform from protein solutions
- Separation of water and/or ethanol from phospholipids and fats
- Concentration of extracts from algae to food colorant.
Most of the products from these applications have a very high value and are to be produced under GMP regulations. Albumins, for example, are transport proteins which are part of the human blood serum and can be used for cancer detection. Some types of tumours have an increased energy demand for growth. This energy demand is covered by an increased absorption of albumins. For cancer detection a fluorescent substance is bound to the albumins which can then be detected inside the tumour.
Another very interesting product for food application is the extract from spirulina algae which can be processed to blue food colorant. This colourant, for example, allows the production of blue fruit gum smurfs, which are very popular among kids.
Unmatched Flexibility for Diverse Processing NeedsThe HYVAP Evaporator is engineered to adapt seamlessly to various scales of production, from pilot batches to large-scale operations. Users can select from multiple heating options (steam or electric), operation modes (continuous or batch), and mobility preferences. Each unit is tailored with customizable dimensions, ensuring a perfect fit in any facility.
Premium Hygienic Design and CleaningHygiene is paramount in both food and pharmaceutical manufacturing. HYVAP's mirror-polished internal surfaces and compatibility with Clean-In-Place (CIP) systems guarantee thorough sanitation, minimizing downtime and supporting regulatory compliance for critical applications.
Automated Operation and Precision ControlEquipped with an advanced PLC control panel, HYVAP delivers precise process management, whether fully automated or semi-automatic settings are chosen. Real-time monitoring and intuitive controls empower operators to maintain consistent quality while optimizing energy efficiency.
FAQ's of HYVAP - Evaporator for Pharma and Food:
Q: How is the HYVAP evaporator installed, and where can on-site installation be arranged?
A: HYVAP evaporators are delivered with complete on-site installation support, coordinated at your facility anywhere in India. Our expert technicians ensure each system is properly set up, tested, and staff are trained for seamless operation.
Q: What cleaning and maintenance process does the HYVAP evaporator support?
A: The HYVAP evaporator is compatible with CIP (Clean-In-Place) systems, enabling automated, thorough cleaning of all product-contact surfaces. The mirror-polished internal finish further facilitates easy maintenance and hygiene assurance, which is essential in regulated industries.
Q: When and why should I choose the mobile or fixed setup for my evaporator?
A: Choose a mobile setup if you require flexibility for repositioning within your facility or plan to service multiple processing lines. A fixed configuration is ideal for dedicated installation in a single location, enhancing integration with centralized utilities and process flow.
Q: What are the main benefits of using HYVAP evaporators in pharmaceutical and food processing?
A: HYVAP ensures efficient evaporation or concentration with consistent product quality, reduces manual handling through automation, and minimizes cleaning downtime. Its hygienic design supports compliance, while customizable features cater to your plant's unique process requirements.
Q: How does the control panel (PLC automatic or semi-automatic) enhance operational safety and efficiency?
A: The PLC-based control system allows precise adjustment of operating parameters, real-time monitoring, and automatic safety interventions. This mitigates operator error and ensures consistent, repeatable results, thereby enhancing overall plant safety and productivity.
Q: What accessories are included with the HYVAP system, and how do they support the process?
A: Each HYVAP evaporator comes complete with condensers, pumps, and all necessary piping. These components work integrally to handle vapor condensation, vacuum or atmospheric pressure requirements, and efficient liquid transfer for smooth, continuous operation.